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Advantages and classification of ball valves

Advantages and classification of ball valves

  • 2024/02/20
Ball valve and plug valve belong to the same type of valve, with only its closing part being a sphere. The sphere rotates around the centerline of the valve body to achieve opening and closing.

Ball valves are mainly used in pipelines to cut off, distribute, and change the flow direction of the medium. Ball valve is a new type of valve widely used in recent years, which has the following advantages:

1. The fluid resistance is small, and its resistance coefficient is equal to that of a pipe segment of the same length.

2. Simple structure, small size, and light weight.

3. Tight and reliable. Currently, plastic is widely used as the sealing surface material for ball valves with good sealing performance, and it has also been widely used in vacuum systems.

4. Easy to operate, quick to open and close, with only a 90 ° rotation from full open to full close, facilitating remote control.

5. Easy to maintain, the ball valve has a simple structure, and the sealing ring is generally movable, making disassembly and replacement more convenient.

When fully open or fully closed, the sealing surfaces of the ball and valve seat are isolated from the medium. When the medium passes through, it will not cause erosion of the valve sealing surface.

7. It has a wide range of applications, with diameters ranging from a few millimeters to several meters, and can be applied from high vacuum to high pressure.

Ball valves have been widely used in various sectors such as petroleum, chemical, power generation, papermaking, atomic energy, aviation, rockets, and people's daily lives.


Ball valves can be divided according to their structural form


One
Floating ball valve

The ball of a ball valve is floating, and under the pressure of the medium, the ball can produce a certain displacement and tightly press on the sealing surface of the outlet end, ensuring the sealing of the outlet end.

The floating ball valve has a simple structure and good sealing performance, but the ball bears all the load of the working medium and is transmitted to the outlet sealing ring. Therefore, it is necessary to consider whether the sealing ring material can withstand the working load of the ball medium. This structure is widely used for medium and low pressure ball valves.

Two
Fixed ball valve

The ball of a ball valve is fixed and does not move under pressure. Fixed ball valves are equipped with floating valve seats. When subjected to medium pressure, the valve seat moves, causing the sealing ring to tightly press against the ball to ensure sealing. Usually, bearings are installed on the upper and lower shafts of the ball, with small operating torque, suitable for high-pressure and large-diameter valves.

In order to reduce the operating torque of ball valves and increase the reliability of sealing, oil sealed ball valves have emerged in recent years. They not only inject special lubricating oil between the sealing surfaces to form a layer of oil film, which enhances sealing performance but also reduces operating torque, making them more suitable for high-pressure large-diameter ball valves.

Three
Elastic ball valve

The ball of a ball valve is elastic. Both the sphere and valve seat sealing ring are made of metal materials, with a high sealing pressure ratio. The pressure of the medium itself cannot meet the sealing requirements, and external forces must be applied. This type of valve is suitable for high-temperature and high-pressure media.

An elastic sphere is obtained by opening an elastic groove at the lower end of the inner wall of the sphere. When closing the channel, use the wedge-shaped head of the valve stem to expand the ball and compress the valve seat to achieve sealing. Before rotating the ball, loosen the wedge head, and the ball will return to its original shape, creating a small gap between the ball and the valve seat, which can reduce the friction and operating torque of the sealing surface.

Ball valves can be divided into straight through, three-way, and right angle types according to their channel positions. The latter two types of ball valves are used for distributing media and changing the flow of media.

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